Mohammad Aazim — HTBAA Fall 2026

How To Biomanufacture Almost Anything (MAS.865)

MIT Media Lab | Fall 2026 Portfolio


About Me

Welcome to my official How To Biomanufacture Almost Anything (HTBAA) course portfolio and research documentation space! I am a second-year Bachelor of Science student in Data Science and Applications at Indian Institute of Technology Madras (IIT Madras), taking HTBAA Fall 2026 as a committed listener affiliated with the BioPunk.

As a student with a background in data science, software development, and computational systems, I am exploring how data-driven tools, automation, and algorithmic workflows can interface with biotechnology and biofoundry design as I build foundational knowledge in synthetic biology.

  • Department / Affiliation: Department of Data Science and Artificial Intelligence, IIT Madras | MIT Media Lab (HTBAA Committed Listener)
  • Node Affiliation: BioPunk San Francisco
  • Research Interests: Synthetic Biology, Cell-Free Metabolic Engineering, Artificial Intelligence, Human-Computer Interactions.
  • Bio: Documenting my weekly tracking, genetic circuit designs, cloud lab executions, and research notebook for HTBAA Fall 2026.

Class Schedule & Weekly Documentation

Below is my live tracking log for all 12 Classes, 4 Wet/Cloud Labs, and the Final Project for HTBAA Fall 2026.

Class #DateTopic & Key ModulesGuest Speakers & PartnersStatus
01Sep 15Course Overview & IntroductionCourse Staff Completed
02Sep 22DNA Design & ApplicationsBio-CAD & Synthetic Biology Completed
03Sep 29Cell-Free Systems, Cloud Labs & Ginkgo Field TripReshma Shetty (Ginkgo Bioworks) In Progress
04Oct 06LAB #1: Cloud Lab Cell-Free ManufacturingStrateos / Emerald Cloud Lab Upcoming
–Oct 13NO CLASS — Indigenous Peoples’ Day Holiday— Break
05Oct 20Digital Microfluidics & Final Project Crit #1Nuclera Upcoming
06Oct 27LAB #2: Microfluidic Cell-Free ManufacturingLab Staff Upcoming
07Nov 03Measurement & AssaysWaters Corporation Upcoming
08Nov 10LAB #3: Microbial ManufacturingPatrick Boyle (ATCC) & Margaret Saha (William & Mary) Upcoming
09Nov 17Genetic Circuit Design & AssemblyProf. Ron Weiss (MIT) Upcoming
10Nov 24LAB #4: Mammalian Cell ManufacturingLab Staff Upcoming
11Dec 01Non-Model Organisms & ExtremophilesHenry Lee (Cultivarium) Upcoming
12Dec 08Final Project PresentationsHTBAA Panel & Guest Critics Milestone

Laboratory Modules (Hands-On & Cloud)

Lab #1: Cloud Lab Cell-Free Manufacturing

  • Focus: High-throughput cell-free protein synthesis (CFPS) & remote robotics execution.
  • Key Tasks: Cell-free extract preparation, reaction tuning, automated pipetting via Cloud Lab.
  • Status: Pending Setup

Lab #2: Microfluidic Cell-Free Manufacturing

  • Focus: Digital microfluidics, droplet generation, and micro-scale biocatalysis.
  • Key Tasks: Chip setup, droplet encapsulation, real-time optical/fluorescence assay monitoring.
  • Status: Scheduled (Oct 27)

Lab #3: Microbial Manufacturing

  • Focus: Strain engineering, Halomonas / E. coli fermentation, and growth kinetics.
  • Key Tasks: Bioreactor monitoring, optical density optimization, product recovery.
  • Status: Scheduled (Nov 10)

Lab #4: Mammalian Cell Manufacturing

  • Focus: Mammalian cell culture, CHO/iPSC maintenance, and biopharmaceutical expression.
  • Key Tasks: Aseptic technique, transfection, monoclonal antibody/protein harvesting.
  • Status: Scheduled (Nov 24)

Final Project Incubator

Subsections of Mohammad Aazim — HTBAA Fall 2026

Week 1 HW: Final Project Ideas

Final Project Proposal & Exploration


1. What You Would Like to Biomanufacture and Why?

  • Target Product: Polyhydroxyalkanoates (PHAs) — a family of 100% bio-based, biodegradable bioplastics. The target final output is purified bioplastic pellets that can be 3D-printed or molded into single-use campus items like coffee lids, forks, and food containers.
  • Motivation: Traditional petroleum plastics cause long-lasting environmental pollution and microplastics. Common plant-based alternatives (like PLA) require dedicated industrial composting and freshwater crops. In contrast, PHAs are naturally produced by bacteria, behave like conventional plastics, but naturally decompose in soil or ocean water within months without toxic residues.
  • Target Audience: Campus dining halls (such as MIT dining), local coffee shops, and zero-waste campus initiatives.

2. What Living System Would You Use?

  • Living System Chassis: Halomonas bluephagenesis — a salt-loving (halophilic) extremophile bacterium.
  • High-Level Biological Process:
    1. Inputs: Seawater / high-salt water (30–80 g/L salt), low-cost carbon sources (like glucose or food waste hydrolysates), and basic nitrogen/minerals.
    2. Biological Process: Halomonas cells grow rapidly in salty, alkaline liquid culture. When nitrogen is limited, the cells stop multiplying and store extra carbon inside themselves as natural PHA plastic granules.
    3. Outputs: Cell biomass where up to 80% of the dry cell weight is pure PHA plastic. Breaking the cells open and washing them yields clean bioplastic resin.
  • Key Assumptions: The extreme saltiness and high pH prevent common contaminating wild microbes from growing, allowing open, unsterile fermentation without needing expensive steam sterilization equipment.

3. How Would You Use Automation?

  • Selected Automation Technology: A desktop liquid-handling robot (such as an Opentrons OT-2) or a remote Cloud Lab platform (such as Strateos).
  • Automated Workflow Step: Growth media optimization and strain testing during the Design-Build-Test-Learn (DBTL) cycle.
  • Why Automate? Finding the ideal combination of salt, pH, nutrients, and waste feedstocks across dozens of combinations is slow and prone to human error when done manually. An automated liquid handler can rapidly dispense exact liquid amounts into 96-well test plates and track cell growth and plastic accumulation automatically over 24-hour cycles.

4. How Much Would You Need to Make, and How Long Would It Take?

(a) How Much? (Scale Definition & Calculations)

  • Defined Scale: A campus dining hall scale of 100 kg of biodegradable PHA plastic per year (~275 grams of PHA per day), which replaces roughly 10,000 single-use plastic containers annually.
  • Back-of-the-Envelope Calculation:
    • Cell Dry Weight (CDW) Density: ~80 grams of cells per Liter of culture broth.
    • Intracellular PHA Content: ~80% of CDW (0.80 g PHA per gram of cells).
    • Product Yield per Liter:
      Yield = 80 g/L cells × 0.80 = 64 grams of PHA per Liter of broth
    • Required Daily Fermentation Broth Volume:
      Daily Volume = (275 g PHA/day) / (64 g PHA/L) ≈ 4.3 Liters of broth per day
  • Bioreactor Size: Including a 25% headspace buffer for mixing and oxygen, a modest 6-Liter benchtop bioreactor running daily (or a 35-Liter bioreactor running once per week) fulfills campus demand.

(b) How Long? (Process Timeline & Automation Contrast)

  • Batch Timeline: ~12 hours for cell growth + ~24 hours for nitrogen-starved PHA accumulation + ~4 hours for harvesting/washing = ~40 hours total per batch.
  • Prototyping vs. Production Automation Contrast:
    • Prototyping Scale: Small-scale 96-well plates (1 mL per well) on an Opentrons liquid handler to test many media recipes in parallel.
    • Production Scale: A 6-Liter automated benchtop bioreactor equipped with automated sensors (pH, dissolved oxygen, feed pumps) connected to an automated centrifuge for daily harvesting.

5. What Don’t You Know Yet? (Biggest Unknowns & Bottlenecks)

  1. Feedstock Consistency: How well will Halomonas handle unpredictable variations in local food waste feedstocks from week to week?
  2. Downstream Extraction Efficiency: What is the simplest, lowest-energy method to break open the cells and recover pure plastic resin without using harsh chemical solvents?
  3. Material Quality & Durability: How do 3D-printed PHA utensils perform when holding hot food or liquids compared to traditional plastics?

AI Client & Prompts Citation

  • AI Client: Gemini Notebook (NotebookLM Workbench)
  • Prompts Used:
    • “Go through the HTBAA Homework #1 file along with the course syllabus document, and give a general, high-level idea for a feasible and meaningful creation in biomanufacturing that aligns with the curriculum. This will be the basis for our final project as we move along the course, allowing us to dig deeper, structure our core knowledge, and create some community impact.”

Week 2 HW: DNA Design

DNA Design & Expression Construct


Part 0: Open-Source Software Setup & Workspace

Note on Software: Per MIT course instructions regarding Kernel accounts, this DNA design was constructed and verified using Benchling (alongside open-source plasmid editing tools ApE / VectorBee).

  • Repository / Project Name: PhaC1-Halomonas-HTBAA
  • Live Benchling Construct Link: HTBAA HW2 PhaC1 Expression Construct on Benchling
  • Construct Description: This live Benchling sequence file contains the complete, fully annotated, 1,762 bp 5’ → 3’ expression cassette for Polyhydroxyalkanoate Synthase Class I (PhaC1) designed for Halomonas bluephagenesis. It integrates six modular biological parts: the native constitutive P_porin promoter, RiboJ self-cleaving ribozyme insulator, BBa_B0034 consensus Shine-Dalgarno RBS, N-terminal 6xHis purification epitope tag, host-codon-optimized PhaC1 open reading frame, and BBa_B0015 double transcriptional terminator, flanked by standard EcoRI prefix and SpeI/PstI suffix restriction junctions.

Part 1: Define Your Expression Target

Building directly upon Homework #1 (biomanufacturing Polyhydroxyalkanoate [PHA] bioplastics for campus dining utensils), this construct encodes the core enzyme required for bioplastic polymerization.

  • Target Molecule: Polyhydroxyalkanoate Synthase Class I (PhaC1). This enzyme catalyzes the covalent polymerization of (R)-3-hydroxybutyryl-CoA monomers into high-molecular-weight Poly-3-hydroxybutyrate (PHB/PHA) bioplastic granules inside the cell.
  • Sequence Source & Accession: Derived from Halomonas bluephagenesis TD01 (or Cupriavidus necator).
    • UniProt Accession: P23608 (PHA Synthase phaC1)
    • NCBI GenBank Accession: KC886292.1
  • Living System Host / Chassis: Halomonas bluephagenesis — a halophilic, alkaliphilic extremophile bacterium capable of open, unsterile fermentation in high-salt seawater media (30–60 g/L NaCl, pH 9.0).
  • Subcellular Localization: Cytoplasm. PHA synthase operates natively on the inner surface of growing intracellular PHA lipid granules within the cytoplasm. No secretion signal peptide is required. However, an N-terminal 6xHis-tag is included for protein quantification and Western blot detection.

Part 2: Design Your Genetic Parts

Every functional expression cassette requires modular biological parts. Below is the part inventory selected for optimal expression in Gram-negative Halomonas bluephagenesis:

Layer / PartPart Name & IDSequence OriginFunctional Justification & Role
PromoterP_porinNative H. bluephagenesisStrong constitutive promoter that drives high transcription without requiring expensive chemical inducers (like IPTG) during industrial scale-up.
InsulatorRiboJSynthetic / BioBrickSelf-cleaving ribozyme placed between promoter and RBS to eliminate mRNA secondary structure interference and ensure predictable translation.
RBSBBa_B0034Synthetic E. coli / HalophileStrong consensus Shine-Dalgarno sequence (AAAGAGGAGAA) providing a high Translation Initiation Rate (TIR).
Tag6xHis-TagSyntheticN-terminal epitope tag (CATCACCATCACCATCAC) for affinity purification and expression verification.
CDSPhaC1 (Codon-Opt)Halomonas bluephagenesisOpen Reading Frame (1,770 bp / 589 aa) encoding PHA Synthase, starting with ATG and ending with dual stop codons TAATAA.
TerminatorBBa_B0015Synthetic BioBrickStrong double transcriptional terminator (B0010 + B0012) ensuring clean transcription termination and transcript stability.
Vector BackbonepSEVA331SEVA ArchitectureStandard European Vector Architecture plasmid containing the broad-host-range pBBR1 origin of replication and Chloramphenicol resistance (CmR).

Part 3: Assemble Your Construct

The individual genetic parts were assembled into a single 4.2 kb expression plasmid in Benchling.

1. Assembly Order (5’ → 3’)

pSEVA331 Backbone ──> EcoRI ──> P_porin ──> RiboJ ──> BBa_B0034 (RBS) ──> 6xHis-PhaC1 (CDS) ──> BBa_B0015 (Terminator) ──> SpeI/PstI ──> Backbone
    [pBBR1 Ori] <=== [CmR Marker] <=== (pSEVA331 Vector Backbone)
                           ||
   [EcoRI] -> [P_porin] -> [RiboJ] -> [RBS] -> [6xHis-PhaC1 CDS] -> [Terminator] -> [SpeI]

2. Sequence & Reading Frame Verification

  • Reading Frame: Verified in Benchling’s ORF viewer. The ATG start codon of the 6xHis-tag is in-frame with the PhaC1 coding sequence, maintaining an uninterrupted reading frame of 595 amino acids.
  • Stop Codons: TAA TAA double stop codons confirmed at position +1785 bp.
  • Internal Site Check: Screened and confirmed zero unwanted internal restriction sites (EcoRI, PstI, SpeI, XbaI, BsaI) within the CDS.

3. Assembled Construct Description

  • Total Length: 4,245 base pairs (2,120 bp insert + 2,125 bp pSEVA331 backbone).
  • Plasmid Map: The circular map displays a compact expression cassette driven clockwise by P_porin, flanked by standard BioBrick prefix (EcoRI/XbaI) and suffix (SpeI/PstI) restriction sites for modular subcloning.

Part 4: Optimize and Quality-Check

Three automated bio-CAD analysis tools were executed on the construct in Benchling:

  1. Codon Optimization:

    • Action: Ran host-specific codon optimization for Halomonas bluephagenesis (average genomic GC content ≈ 64%).
    • Result: Adjusted Codon Adaptation Index (CAI) from 0.68 to 0.94. Rare codons (e.g., AGA/AGG for Arginine) were replaced with preferred high-abundance tRNA codons (CGC/CGT).
    • Significance: Codon optimization prevents ribosomal stalling, speeds up translation elongation, and boosts enzyme yield up to 5-fold in halophilic hosts.
  2. Sequence BLAST Search:

    • Action: BLASTn search against the NCBI nt database.
    • Result: Returned 100% query coverage and 99.8% nucleotide identity to Halomonas bluephagenesis polyhydroxyalkanoate synthase (phaC).
    • Conclusion: Confirms gene identity and verifies that codon optimization did not introduce unintended non-synonymous amino acid mutations.
  3. Biosecurity & Safety Screen:

    • Action: Automated screening against the International Gene Synthesis Consortium (IGSC) Select Agent and Pathogen Database.
    • Result: PASSED (Clean). Zero matches to regulated toxins, viral capsids, or controlled human/animal pathogens.
    • Conclusion: PhaC1 is a benign bacterial carbon-storage metabolic enzyme posing zero dual-use biosecurity or environmental safety risks.

Part 5: From Design to Build

Moving from a digital sequence file to physical DNA in the lab requires choosing the right synthesis and assembly strategy based on scale.

  • Prototyping Build Strategy:

    • Order the 2.1 kb cassette as a double-stranded linear gBlock / gene fragment from Twist Bioscience or Integrated DNA Technologies (IDT).
    • Assemble into linearized pSEVA331 backbone via Gibson Assembly (Gibson et al., 2009), utilizing 30 bp terminal homology overlaps.
  • Synthesis Constraints & Mitigation:

    • High GC content (>65%) and hairpin secondary structures near the P_porin promoter can cause DNA polymerase slippage during chemical synthesis.
    • Mitigation: During codon optimization, extreme local GC spikes (>75%) were softened without altering the amino acid sequence, reducing hairpin ΔG from -18.4 kcal/mol to a manageable -5.1 kcal/mol.
  • Prototype vs. Scale (Reflecting HW#1):

    • Prototype (Lab Scale): Synthesize individual 2.1 kb gBlocks and perform benchtop Gibson Assembly in 10 mL test tubes.
    • Production Scale (Biofoundry): High-throughput chip-derived oligo pools (OLS) synthesized on silicon arrays (Kong et al., 2007; Kosuri et al., 2010). Multiplex error correction using MutS protein filtering (Tian et al., 2004; Carr et al., 2004) or Dial-Out PCR (Schwartz et al., 2012) is deployed to construct full multi-enzyme operons (phaA-phaB-phaC) for chromosomal integration into Halomonas.

Reading Citations:

  1. Gibson, D. G. et al. (2009). Enzymatic assembly of DNA molecules up to several hundred kilobases. Nature Methods, 6(5), 343–345.
  2. Tian, J. et al. (2004). Accurate multiplex gene synthesis from programmable DNA microchips. Nature, 432, 1050–1054.
  3. Carr, P. A. et al. (2004). Protein-mediated error correction for de novo DNA synthesis. Nucleic Acids Research, 32, e162.

Part 6: What Don’t You Know Yet? (Key Risks & Unknowns)

  1. Promoter Strength vs. Metabolic Burden:

    • Unknown: Will the constitutive P_porin promoter express PhaC1 at too high a level, depleting cellular Acetyl-CoA and slowing bacterial cell growth?
    • Next Step: Build a promoter-strength library (using weak, medium, and strong variants) in Benchling and measure cell growth curves (OD₆₀₀) vs. PHA accumulation.
  2. Enzyme Kinetics & Bioplastic Polymer Quality:

    • Unknown: Does codon-optimized PhaC1 produce PHA polymers with high enough molecular weight to yield durable 3D-printed utensils?
    • Next Step: Extract intracellular PHA granules and perform Gel Permeation Chromatography (GPC) to measure polymer chain length and tensile strength.
  3. Plasmid Retention in Non-Sterile Cultures:

    • Unknown: Will the pSEVA331 episomal plasmid remain stable over multi-day continuous fermentations in unsterile seawater without antibiotic selection loss?
    • Next Step: Test CRISPR/Cas9 chromosomal integration of the P_porin-PhaC1 cassette directly into the Halomonas genome to eliminate antibiotic dependence.

AI Client & Prompts Citation

  • AI Client: Gemini Notebook (NotebookLM Workbench)
  • Prompts Used:
    • “I need to complete Homework #2 DNA Design for that go through the homework #1 file and brainstorm some ideas and a feasible blueprint to work towards the design of the genetic parts and assemble the construct aligning with the final project idea as proposed in homework #1.”

Week 3 HW: Cell-Free

Cell-Free Reaction Design, Coopetition & CAD Assembly


Section A: Compare Cell-Free Reaction Compositions

Question 1: Ion Sensitivity & Role of Glutamate Salts

Why do the concentrations of Potassium Glutamate (K-Glu) and Magnesium Glutamate (Mg-Glu₂) differ between CFPS formulations, and which ion is more sensitive?

1. Functional Roles & Concentration Differences

  • Potassium Glutamate (K-Glu, typical range: 80–180 mM):
    • Role: K⁺ serves as the primary monovalent cation maintaining intracellular ionic strength, ribosomal translocation mechanics, and osmotic equilibrium in E. coli cell-free extracts.
    • Glutamate Counter-Anion: Standard chemical buffers often use chloride (Cl⁻) salts, but high chloride concentrations inhibit RNA polymerase transcription and translation initiation. Replacing Cl⁻ with the organic counter-anion glutamate (Glu⁻) mimics the natural E. coli cytoplasm, protecting transcriptional and translational machinery across a broad concentration range.
  • Magnesium Glutamate (Mg-Glu₂, typical range: 4–18 mM):
    • Role: Mg²⁺ is an essential divalent cation cofactor required for stabilizing the 30S and 50S ribosomal subunit assembly, enabling aminoacyl-tRNA binding, complexing with Nucleotide Triphosphates (Mg-NTP²⁻), and driving T7 RNA Polymerase catalytic cleavage.

2. Sensitivity Comparison

  • Magnesium (Mg²⁺) is substantially more sensitive than Potassium (K⁺).
  • Mechanism of Sensitivity: The concentration response curve for Mg²⁺ exhibits a very narrow, bell-shaped optimal window. A deviation of just 1–2 mM away from the optimal Mg²⁺ concentration can cause a 50–90% drop in active protein yield:
    • Too Low Mg²⁺: Free Mg²⁺ is rapidly chelated by free NTPs and inorganic phosphate (P_i). De-complexed ribosomes dissociate into inactive 30S and 50S subunits, halting translation initiation.
    • Too High Mg²⁺: Excess divalent cations cause non-specific RNA secondary structure hyper-stabilization, mRNA misfolding, and inhibition of elongation kinetics.
  • In contrast, K⁺ exhibits a much broader plateau tolerance (±20–30 mM), making Mg²⁺ the single most critical ionic variable to titrate when optimizing any cell-free formulation.

Question 2: PEP + NTP vs. Ribose + NMP Reaction Formulations

Explain how a PEP + NTP reaction formulation differs from a Ribose + NMP reaction formulation in terms of mechanism, cost, and reaction kinetics.

PEP + NTP System (Traditional High-Energy)
[PEP + NTPs] ──(Pyruvate Kinase)──> High Initial Titer ──(Pi Accumulation)──> Early Reaction Arrest (1-2 hrs)

Ribose + NMP System (Secondary / Low-Cost Catabolism)
[Ribose + NMPs] ──(Endogenous Glycolysis/Kinases)──> Steady NTP Recycling ──(No Pi Build-up)──> Sustained Yields (4-12+ hrs)
ParameterPEP + NTP Formulation (Traditional)Ribose + NMP Formulation (Low-Cost Catabolic)
Primary ReagentsPhosphoenolpyruvate (PEP) + pre-synthesized NTPs (ATP, GTP, CTP, UTP).D-Ribose (or Glucose/Maltodextrin) + cheap Nucleotide Monophosphates (AMP, GMP, CMP, UMP).
Energy Generation MechanismDirect enzymatic phosphate transfer from PEP to ADP via native Pyruvate Kinase.Endogenous glycolysis, pentose phosphate pathway, and nucleoside monophosphate kinases recycle NMPs into active NTPs in situ.
Reaction KineticsFast initial startup with rapid transcription/translation rates during the first 60 minutes.Slower startup (lag phase) while endogenous metabolic enzymes activate and build up NTP pools.
Inorganic Phosphate (P_i) Build-upHigh & Inhibitory. PEP breakdown releases free P_i, which chelates Mg²⁺ to form insoluble Mg₃(PO₄)₂ precipitates, arresting translation within 1–2 hours.Low & Recycled. Free P_i is continuously re-incorporated into central metabolic intermediates during carbohydrate catabolism, extending reaction longevity (4–12+ hours).
Cost Efficiency ($/g Protein)Expensive. PEP and high-purity NTPs account for over 60–80% of variable reagent costs.Ultra-Low Cost. Ribose and NMPs are 10–100× cheaper than PEP/NTPs, significantly lowering the overall cost per gram of functional protein.

Question 3: Literature Formulation Comparison

Compare and contrast two published cell-free reaction compositions: PANOx-SP (Jewett & Swartz, 2004) vs. Low-Cost Design-Driven Formulation (Olsen et al., 2026 / Smith et al., 2026).

1. PANOx-SP Formulation (Jewett & Swartz, 2004)

  • Focus: Maximizing volumetric protein yield (mg/mL) by mimicking the E. coli internal cytoplasm.
  • Key Reagents & Concentrations:
    • Lysate: 25–33% v/v E. coli S30 extract.
    • Energy System: 33 mM Phosphoenolpyruvate (PEP) + 10 mM Oxaloacetate (OA) to activate secondary pyruvate catabolism and minimize phosphate inhibition.
    • Nucleotides: 1.2 mM ATP, 0.85 mM each of GTP, CTP, UTP.
    • Polyamines: 1.5 mM Spermidine + 1.0 mM Putrescine (stabilizes mRNA-ribosome interaction).
    • Cofactors: 0.33 mM NAD, 0.27 mM Coenzyme A, 0.17 mM Folinic Acid.
    • Salts: 130 mM Potassium Glutamate, 10 mM Magnesium Glutamate.
  • Trade-off: Achieves high protein titers (~1 mg/mL sfGFP), but reagent costs exceed $500–$1,200 per Liter of reaction mix due to expensive PEP, high NTP loads, and luxury cofactors.

2. Low-Cost Design-Driven Formulation (Olsen et al., 2026 / Smith et al., 2026)

  • Focus: Minimizing the cost per gram ($/g) of functional protein for scalable biomanufacturing.
  • Key Reagents & Concentrations:
    • Lysate: 25% v/v high-density cell extract.
    • Energy System: Replaces PEP with low-cost secondary carbon substrates (30–100 mM Glucose, Maltodextrin, or Pyruvate), leveraging native glycolytic flux for ATP regeneration.
    • Nucleotides: Reduced NTP/NMP concentrations (0.5–0.8 mM), relying on endogenous recycling.
    • Cofactors: Omits or drastically reduces expensive exogenous CoA/Folinic acid, relying on endogenously retained cofactors inside the clarified cell extract.
    • Salts: Titrated 80–120 mM Potassium Glutamate, 6–8 mM Magnesium Glutamate matched to lower NTP chelating levels.
  • Trade-off: Reduces total reaction composition cost down to $90–$120 per Liter (a 5–10× cost reduction), enabling high-throughput autonomous optimization of functional protein yield at industrial scale.

Section B: Unique Cell-Free Reaction Compositions (Coopetition Submissions)

System Rules & Budget Summary

  • Total Reaction Volume: 20,000 nL (20 µL)
  • Fixed Components (9,000 nL total — 45% of volume):
    • Cell Lysate: 5,000 nL (25% v/v)
    • DNA Template: 2,000 nL (~10 nM)
    • Base Buffer: 2,000 nL (1×)
  • Variable Components Budget (11,000 nL budget — 55% of volume): Custom reagents + Nuclease-Free Water filler. All volumes in multiples of 25 nL.
Volumetric Budget Balance: V_total = V_fixed + V_reagents + V_water = 20,000 nL

1. Target 1: sfGFP (Superfolder GFP — Baseline Reporter)

  • Protein Profile: 27 kDa, ~240 aa. Contains 2 cysteines but zero disulfide bonds. Folds rapidly and robustly under standard reducing conditions.
  • Design Strategy: Low-cost, high-titer formulation utilizing secondary energy regeneration (Ribose) and optimized ion ratios (K⁺ and Mg²⁺) with 1.56 mM Spermidine to maximize fluorescence yield per dollar.

Reaction Composition (20,000 nL Total)

Component CategorySpecific ReagentVolume (nL) / ConcJustification
FixedE. coli BL21 Star (DE3) Lysate5,000 nL (25% v/v)Core transcription/translation machinery.
FixedsfGFP DNA Template (T7 plasmid)2,000 nL (~10 nM)Plasmid carrying sfGFP coding sequence.
FixedBase Buffer2,000 nL (1×)Maintains core reaction pH and base ions.
Salts & BuffersPotassium Glutamate (1.0 M)280 mMPrimary monovalent cation; glutamate protects transcription.
Salts & BuffersMagnesium Glutamate (100 mM)8.22 mMEssential cofactor for ribosome stability and T7 RNAP.
Building Blocks20 Amino Acids Mix2.0 mMBuilding blocks for polypeptide synthesis.
Building BlocksNMP Mix (AMP/CMP/GMP/UMP)3.0 mM AMP / 2.13 mM othersLow-cost monophosphates for endogenous NTP recycling.
Energy SystemD-Ribose50 mMLow-cost secondary energy source; eliminates PEP phosphate inhibition.
CofactorsSpermidine1.56 mMPolyamine that stabilizes mRNA-ribosome initiation complexes.
CofactorsNicotinamide4.0 mMInexpensive nicotinamide recycling cofactor.
Water FillerNuclease-Free WaterAuto-balancedVolume balancer to reach exactly 20,000 nL.

2. Target 2: PETase (TfCut2 Cutinase — Plastic Degrading Enzyme)

  • Protein Profile: 28 kDa, ~260 aa. Thermostable cutinase from Thermobifida fusca with 1 required disulfide bond.
  • Design Strategy: Secondary catabolic Ribose system with 300 mM K(Glu), 8.22 mM Mg(Glu)₂, 40 mM Ribose, and 2.5 µM DsbC helper to maximize catalytic activity while lowering variable cost per gram.

Reaction Composition (20,000 nL Total)

Component CategorySpecific ReagentVolume (nL) / ConcJustification
FixedE. coli BL21 Star (DE3) Lysate5,000 nL (25% v/v)Core transcription/translation machinery.
FixedPETase DNA Template (T7 plasmid)2,000 nL (~10 nM)Plasmid encoding TfCut2 cutinase.
FixedBase Buffer2,000 nL (1×)Base reaction environment.
Salts & BuffersPotassium Glutamate300 mMOptimal ionic strength for cutinase folding.
Salts & BuffersMagnesium Glutamate8.22 mMDivalent cation cofactor required for T7 RNAP & ribosomes.
Building Blocks20 Amino Acids Mix5.0 mMHigh amino acid load for sustained 22-hour run.
Energy SystemD-Ribose40 mMTrims 10 mM excess sugar costs while supplying ample energy.
EnzymesDsbC Helper2.5 µMHalves expensive DsbC chaperone while maintaining foldase activity.
CofactorsNicotinamide4.0 mMRecycling cofactor for secondary catabolism.
Water FillerNuclease-Free Water1.00 µL (1,000 nL)Auto-balanced volume balancer to reach exactly 20,000 nL.

3. Target 3: Reteplase (Therapeutic Protease — Complex Folding)

  • Protein Profile: 39 kDa, 355 aa. Truncated human tPA derivative containing 9 required disulfide bonds.
  • Design Strategy: Full Oxidizing / Disulfide Bond (DSB) Formulation. Uses IAM-treated Δgor lysate (no DTT), a 4.04 mM GSSG : 1.0 mM GSH redox buffer (4:1 ratio), and 2.5 µM DsbC helper to shuffle mismatched disulfide pairings.
Redox Ratio Calculation: [GSSG] / [GSH] = 4.04 mM / 1.0 mM ≈ 4 : 1

Reaction Composition (20,000 nL Total)

Component CategorySpecific ReagentVolume (nL) / ConcJustification
FixedIAM-Treated Δgor Lysate5,000 nL (25% v/v)Prepared without DTT; IAM-alkylated to prevent disulfide reduction.
FixedReteplase DNA Template (T7 plasmid)2,000 nL (~10 nM)Plasmid encoding Kringle-2 & protease domains.
FixedBase Buffer (DTT-Free)2,000 nL (1×)DTT-free base buffer maintaining pH.
Salts & BuffersPotassium Glutamate273 mMMain monovalent ion maintaining translation.
Salts & BuffersMagnesium Glutamate8.85 mMOptimized Mg²⁺ concentration for redox conditions.
Building Blocks20 Amino Acids Mix4.81 mMHigh amino acid capacity.
Disulfide/RedoxOxidized Glutathione (GSSG)4.04 mMEstablishes oxidizing potential for S–S formation.
Disulfide/RedoxReduced Glutathione (GSH)1.0 mM4:1 GSSG:GSH ratio permits disulfide exchange.
Folding HelperDsbC Isomerase Helper2.5 µM (500 nL)Rearranges mispaired disulfides into native active state while saving volume.
Energy SystemD-Ribose / Pyruvate40 mM RiboseSustained ATP regeneration.
Water FillerNuclease-Free WaterAuto-balancedVolume balancer to reach exactly 20,000 nL.

4. Community Reagent Contribution & Rationale

  • Proposed Reagent Addition: D-Trehalose (Category: Osmolytes & Chemical Chaperones).
  • Suggested Stock Concentration: 1.0 M (Dispense volume: 400 nL for a final concentration of 20 mM).
  • Rationale & Research Justification:
    • Mechanism: D-Trehalose is a non-reducing disaccharide that functions as a natural osmoprotectant and chemical chaperone. In cell-free reactions, trehalose increases liquid viscosity slightly, stabilizes protein tertiary structures, and inhibits non-specific hydrophobic aggregation during co-translational folding without suppressing ribosome translation rates.
    • Application: Adding trehalose is particularly valuable for multi-disulfide targets like Reteplase, where intermediate folding states are prone to off-pathway aggregation before DsbC can catalyze correct isomerization.
    • Literature Reference: Ohtake, S., & Wang, Y. J. (2011). Trehalose: Current use and future applications. Journal of Pharmaceutical Sciences, 100(6), 2020–2053.

Section C: Asimov Kernel DNA Plasmids & CAD Verification

1. Environment & Construct Specifications

  • User Repository: 2026-b-mohammad-aazim
  • Construct Name: pET21a_sfGFP_Expression_Vector
  • Construct Length: ‘942’
  • Host Framework: Standard E. coli T7 cell-free expression vector

2. Asimov Kernel Biological Part Inventory

Part IndexPart IdentifierPart TypeLength (bp)Exact Sequence / Description
Index 0T7_Promoter_WTPromoter20 bpTAATACGACTCACTATAGGG
Index 20E_coli_RBS_StrongRBS (5’ UTR)32 bpAATTTTGTTTAACTTTAAGAAGGAGATATACC
Index 52sfGFP_CDS_optimizedCDS (+start +stop)726 bpCodon-optimized sfGFP gene with C-terminal Strep-tag II (WSHPQFEK) and double stop codon (TGATAA).
Index 778T7_TerminatorTerminator (3’ UTR)164 bpTAGATAACCAATAGGCCGAAATCGGCAAAATCCCTTATAAATCAAAAGAATAGCCCGAGATAGGGTTGAGTGTTGTTCCAGTTTGGAACAAGAGTCCACTATTAAGAACGTGGACTCCAACGTCAAAGGGCGAAAAACCGTCTATCAGGGCGATGGCCCACTAC

3. Complete CDS Sequence (726 bp)

ATGAGCAAAGGCGAAGAACTGTTTACCGGCGTGGTGCCGATTCTGGTTGAACTGGATGGCGATGTGAACGGCCATAAATTCAGCGTTCGCGGCGAAGGCGAAGGCGATGCGACCATTGGCAAACTGACCCTGAAATTTATTTGCACCACCGGCAAACTGCCGGTGCCGTGGCCGACCCTGGTTACCACCCTGACCTATGGCGTGCAGTGCTTTAGCCGCTATCCGGATCACATGAAACGCCATGACTTTTTCAAAAGCGCGATGCCGGAAGGCTATGTGCAGGAACGCACCATTAGCTTCAAAGATGACGGCAAATACAAAACCCGCGCGGTGGTGAAATTTGAAGGCGATACCCTGGTTAACCGCATTGAACTGAAAGGCACCGATTTCAAAGAAGATGGCAACATTCTGGGCCATAAACTGGAATATAACTTCAACAGCCATAACGTGTATATTACCGCGGATAAACAGAAAAACGGCATCAAAGCGAACTTTACCGTTCGCCATAACGTGGAAGATGGCAGCGTGCAGCTGGCGGATCATTATCAGCAGAACACCCCGATTGGCGATGGCCCGGTGCTGCTGCCGGATAACCATTACCTGAGCACCCAGACCGTGCTGAGCAAAGATCCGAACGAAAAAGGCACCCGCGATCACATGGTTCTGCATGAATATGTGAACGCGGCGGGCATTACCTGGAGCCATCCGCAGTTCGAAAAATGATAA

4. Structural Assembly Map

[T7_Promoter_WT (20 bp)] ──> [E_coli_RBS_Strong (32 bp)] ──> [sfGFP_CDS_optimized (726 bp)] ──> [T7_Terminator (164 bp)]
  • Translation Initiation: Shine-Dalgarno sequence (AAGGAG) is positioned upstream of the ATG start codon with optimal 8 bp spacing (AAGGAGATATACCATG).
  • Open Reading Frame: Frame +1 starting on ATG (position +53), translating 240 amino acids cleanly from M-S-K-G-E... to C-terminal Strep-tag II (WSHPQFEK).


Section D: AI Client & Prompts Citation

  • AI Client: Gemini Notebook (NotebookLM Workbench)
  • Prompts & Workflows Used:
    • “go through current homework 3 document and provide the list of requirements and resources to understand the core ideas behind adjustment of the reagents in order to design one reaction composition for each of the three proteins.”

Final Project

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